Introduction About Stainless Steels
There are more than 250 different stainless steels. These various
grades of stainless are divided into five major families or classes as shown on table below.
The general classes have been developed to consolidate the
chemistries and mechanical properties required to meet specific customer
application needs.(1)
Stainless steel is not as easy as ordinary steel rust.
Chromium is the basic element of corrosion resistance of stainless
steel, the addition of chromium and nickel in the steel to produce
rust-proof oxide film on its surface, thus protecting the steel itself
by the air (especially oxygen), water, Alkali corrosion, in order to
maintain the inherent corrosion resistance of stainless steel , steel must contain more than 12% of chromium
, in addition to chromium, the commonly used alloying elements are
nickel, molybdenum, titanium, niobium, copper, nitrogen, to meet the
various Use of stainless steel for the organization and performance
requirements.
Stainless steel by organization
Stainless type | Main ingredient | characteristic | commonly used steel |
---|---|---|---|
Ferritic | Contains 12 % to 30% | Resistance to chloride stress corrosion is | SS 409 |
Stainless Steel | chromium,its | better than other types of stainless steel. Of | Aluminized 409 |
corrosion resistance | this type of ferritic stainless steel because of | SS 409 Ni | |
toughness and | high chromium content, corrosion resistance | SS 41003 | |
weldability with the | and oxidation resistance are better, but the | SS 430,436,439 | |
increase in chromium | mechanical properties and process | SS 435 Mod | |
contenr increased | performance is poor, and more for the | SS 18 SR | |
resistance of acid structure and for the use of | SS 18 cr-cb | ||
anti-oxidation steel. | SS 444 | ||
Austenitic | Containing more than | Comprehensive performance is good, can | Sus 301 |
Stainless Steel | 18% chromium, also | withstand a variety of media corrosion. | sus 304 |
contains about 8% of | 0Cr19Ni9 steel wC <0 .08="" as="" marked="" steel="" td="">0> | sus 304L | |
nickel and a small | "0". This kind of steel contains a lot of Ni | sus 316 | |
amount of | and Cr, so that steel at room temperature was | sus 316L | |
molybdenum, titanium | austenitic state. This type of steel has good | sus 321 | |
nitrogen and other | plasticity, toughness, weldability and | ||
elements | corrosion resistance. | ||
Duplex | Austenitic and ferrite | Both the austenitic and ferritic stainless steel | NITRONIC 19D |
Stainless Steel | organizations account | characteristics, compared with the ferrite, | 2205 |
for about half of the | plasticity, higher toughness, no room | ||
stainless steel. In the | temperature brittleness, resistance to | ||
case of low C, Cr | intergranular corrosion and welding | ||
content of 18% to 28%, | performance are significantly improved, | ||
Ni content of 3% to | while also maintaining ferrite Stainless steel | ||
10%. Some steel also | 475 ℃ brittleness and high thermal | ||
contains Mo, Cu, Si, | conductivity, with superplasticity and so on. | ||
Nb, Ti, N and other | |||
alloying elements | |||
Martensitic | Chromium content of | High strength, but poor plasticity and | SS 410 |
stainless steel | not less than 12% | weldability. Due to high carbon content, it | SS 410H |
(usually 12% to 18%), | has a high strength, hardness and wear | SS 420 | |
high carbon content | resistance, but the corrosion resistance is | SS 420 HC | |
slightly worse for high mechanical | |||
properties, corrosion resistance requirements | |||
of some general parts, such as springs, | |||
turbine blades, hydraulic valve Wait. This | |||
type of steel is used after quenching and | |||
tempering | |||
Precipitation- | Consist of 14-17.5% of | Hight strength and hardness and excellent | 2205 |
Hardening | chromium,4-7.5% of | fatigue properties, and their application use | NITRONIC 19 D |
steels | nickel and other alloy | on Aerospace,chemical and | |
elements | petrochemical,food processing |
Stainless steel general characteristic
- Surface appearance and the use of the possibility of diversification
- Good corrosion resistance, longer than ordinary steel durable
- Good corrosion resistance
- High strength, so the possibility of use of thin plate
- High temperature oxidation and high strength, so it can fire
- At room temperature processing, that is easy to plastic processing
- Because it is not necessary to deal with it, so it is simple and easy to maintain
- Clean, high finish
- Welding performance is good
Stainless steel Cutting Characteristic
- Work hardening serious: in stainless steel, austenitic and austenite + ferritic stainless steel processing hardening phenomenon is most prominent. Stainless steel plasticity, plastic deformation when the character crooked, strong coefficient and austenite is not stable enough, under the action of cutting stress, part of the austenite will be transformed into martensite; coupled with the compound impurities in the cutting heat Under the effect of easy decomposition of the dispersion was distributed, so that the hardening layer when cutting. Prior to the feed or a process before the work hardening caused by the serious impact of the subsequent process of the smooth progress.
- Large cutting force: stainless steel in the cutting process of plastic deformation, especially austenitic stainless steel (the elongation of more than 45 times the steel more than 1.5 times), so that increased cutting force. At the same time, stainless steel processing hardening serious, high thermal strength, and further increase the cutting resistance, chip crimping break is also more difficult.
- High cutting temperature : plastic deformation during cutting and milling and milling are very large, resulting in cutting heat; plus stainless steel thermal conductivity of about 45 steel ½ ~ ¼, a large number of cutting heat are concentrated in the cutting area and Knife - chip contact on the interface, poor heat dissipation conditions.
- Chip is not easy to break, easy to bond: stainless steel plasticity, toughness are great, the car processing chip continuously, not only affect the smooth operation, the chip will crush the processed surface. In the high temperature, high pressure, stainless steel and other metals affinity and strong, easy to produce adhesion phenomenon, and the formation of BUE, both exacerbate the tool wear , there will be tearing the phenomenon of processing has deteriorated. This feature of the lower carbon content of martensitic stainless steel is more pronounced.
- Easy wear of the tool : cutting the role of stainless steel in the process of affinity, so that the knife-chip between the bonding, diffusion, so that the tool has a bond wear and tear, diffusion wear and tear, resulting in tool nose face crescent depression, cutting edge will form a small (Such as TiC) fine particles of high hardness, cutting directly with the tool contact, friction, scratches the tool, as well as the work of hardening phenomenon, will make the tool wear intensified.
- Linear expansion coefficient: stainless steel linear expansion coefficient of carbon steel is about 1.5 times, under the action of cutting temperature, the workpiece is prone to thermal deformation, dimensional accuracy is difficult to control.
Introduction About Stainless Steels
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